Re: New Plywood Sidewheeler Building
Posted: Thu Aug 05, 2010 12:38 am
mcandrew1894 Thanks for the advice, here is the current plan:
Coat all of your ply BEFORE you cut and fit it. It simplifies the job more than I can describe. 2 coats minimum.
ANS: Good Idea, I will do this
As far as interior, I would glass it too, at least below the chine in the bilge
ANS: Good Idea, I will do this where I have traffic. Removable floors will be mounted on the interior frames, about 4 ft long sections, 1 in x 3 in Spruce furring strips or similar, with about 1/2 inch gaps between the floorboards.
On the outside, I would put cloth down from the keel down over the chine by 2", and then again from 2" above the chine to the sheer. ANS: This has always been the plan, double glass on the chine.
Finish the chine before glass with about a 1/4" to 1/2" radius and the glass will go down allot easier. ANS: This has always been the plan, I thought I would need about 1 inch radius to keep the cloth from popping up when glassing the chines. 9 oz glass cloth, but it is bi-axial, so it will bend easier. I will make a test piece.
Bronze screws and nails if possible. ANS: I have used epoxy coated steel star drive screws in the glued-up frames, they have given good non-corrosive service for many years on my deck. I wonder if bronze might set up some electrolytic action on the steel? I think I will stay with hot dipped galvanized ring shank nails to attach the hull plywood, with lots of thickened epoxy glue, and fiberglass/epoxy over the hull exterior.
But I will admit to some deck screws in the frames and keel. ANS: Yes, they are cheap, strong, and the coated ones seem to hold up well, at least in non-salt water service.
Glass the bottom before the keelson goes on ANS: This has always been the plan, then the keelson can be knocked about as you mentioned. I will attach with hot dipped galvanized screws. The plan is to pre-drill thru the keelson & bottom, fill these holes with liquid epoxy, then drive the screws, along with liberal application of epoxy along the joint.
11% of the rudder area ahead of the rudder post for balance....works really well ANS: The rudders (two in number) will be balanced, and of the “kick-up” type, as they are the only appendages deeper than the boat’s 6-7 inch nominal draft. If we go in shallow water, then they will kick up, and not be damaged. This will also allow swinging up the rudders when backing the boat to a shoreline, then we can just step off the boat onto the shore without getting our feet wet, have a picnic or whatever, etc.
Interior Frames all done today, now to plane the frames to fit the plywood contour on the hull.
Coat all of your ply BEFORE you cut and fit it. It simplifies the job more than I can describe. 2 coats minimum.
ANS: Good Idea, I will do this
As far as interior, I would glass it too, at least below the chine in the bilge
ANS: Good Idea, I will do this where I have traffic. Removable floors will be mounted on the interior frames, about 4 ft long sections, 1 in x 3 in Spruce furring strips or similar, with about 1/2 inch gaps between the floorboards.
On the outside, I would put cloth down from the keel down over the chine by 2", and then again from 2" above the chine to the sheer. ANS: This has always been the plan, double glass on the chine.
Finish the chine before glass with about a 1/4" to 1/2" radius and the glass will go down allot easier. ANS: This has always been the plan, I thought I would need about 1 inch radius to keep the cloth from popping up when glassing the chines. 9 oz glass cloth, but it is bi-axial, so it will bend easier. I will make a test piece.
Bronze screws and nails if possible. ANS: I have used epoxy coated steel star drive screws in the glued-up frames, they have given good non-corrosive service for many years on my deck. I wonder if bronze might set up some electrolytic action on the steel? I think I will stay with hot dipped galvanized ring shank nails to attach the hull plywood, with lots of thickened epoxy glue, and fiberglass/epoxy over the hull exterior.
But I will admit to some deck screws in the frames and keel. ANS: Yes, they are cheap, strong, and the coated ones seem to hold up well, at least in non-salt water service.
Glass the bottom before the keelson goes on ANS: This has always been the plan, then the keelson can be knocked about as you mentioned. I will attach with hot dipped galvanized screws. The plan is to pre-drill thru the keelson & bottom, fill these holes with liquid epoxy, then drive the screws, along with liberal application of epoxy along the joint.
11% of the rudder area ahead of the rudder post for balance....works really well ANS: The rudders (two in number) will be balanced, and of the “kick-up” type, as they are the only appendages deeper than the boat’s 6-7 inch nominal draft. If we go in shallow water, then they will kick up, and not be damaged. This will also allow swinging up the rudders when backing the boat to a shoreline, then we can just step off the boat onto the shore without getting our feet wet, have a picnic or whatever, etc.
Interior Frames all done today, now to plane the frames to fit the plywood contour on the hull.