Re: Why no Porkies ?
Posted: Fri Feb 03, 2012 4:15 pm
I would agree both boilers would report the same heat transfer rates due to the physics.... but apparently the simplicity of control afforded by just running the pump fast enough permits heat fluxes that are not practical (probably absent that perfect control) in small scale monotubes. This is based on measured practice in steam cars, not any theoretical analysis.
Note that the transition point of evaporation in a small monotube must be precisely controlled to achieve very high heat transfer rates, since the superheater needs to have lower heat fluxes than the evaporating section. Absent such precise control, if evaporation occurs too earlier the later portions of the evaporator segment may overheat. A flash-overfeed design is a good choice here since it permits a more open-loop form of control and assures adequate moisture in the evaporator.
Overheating the tubes is the thing to avoid in either boiler... in the Lamont, insuring that adequate moisture exists in tubes is critical. Since steam at our typical pressures takes up so much more volume than water, the speed of the mixture exiting the coil will be very high. This can cause significant back pressures and can lead to surging. Using a restriction in the entrance of the coil will help prevent such surging. Most Lamont boilers use centrifugal pumps; using one with plenty of extra head here seems wise to insure proper circulation. Our very small boilers don't need very big pumps; positive displacement pumps will also work here. A 3 hp engine might use 100 lbs steam/hr; a 2 gpm pump would provide almost 10x circulation over steam rate.
Anyone with an old high pressure hot water washer has a fine Lamont coil ready to go; all that is needed is a steam drum & pump.
- Bart
Note that the transition point of evaporation in a small monotube must be precisely controlled to achieve very high heat transfer rates, since the superheater needs to have lower heat fluxes than the evaporating section. Absent such precise control, if evaporation occurs too earlier the later portions of the evaporator segment may overheat. A flash-overfeed design is a good choice here since it permits a more open-loop form of control and assures adequate moisture in the evaporator.
Overheating the tubes is the thing to avoid in either boiler... in the Lamont, insuring that adequate moisture exists in tubes is critical. Since steam at our typical pressures takes up so much more volume than water, the speed of the mixture exiting the coil will be very high. This can cause significant back pressures and can lead to surging. Using a restriction in the entrance of the coil will help prevent such surging. Most Lamont boilers use centrifugal pumps; using one with plenty of extra head here seems wise to insure proper circulation. Our very small boilers don't need very big pumps; positive displacement pumps will also work here. A 3 hp engine might use 100 lbs steam/hr; a 2 gpm pump would provide almost 10x circulation over steam rate.
Anyone with an old high pressure hot water washer has a fine Lamont coil ready to go; all that is needed is a steam drum & pump.
- Bart