Been doing a lot of work on Nyitra that is as my sister described it, "Not sexy, or something you can't show a lot for but vital to the project."
I wire brushed, I orbital sanded for several hours with minimal success on the Nyitra hull frame members to remove the rust. I unfortunately used the wrong primer for rusty galvanized metal. I used the aluminum/galvanized primer which is latex and only for new galvanized - not old and rusty. So I had to remove it. With Jasco 15 min paint remover. Plastic or metal scrapers didn't seem to scrap off the paint and remover so most of it stayed in place and redried. So I got a paint remover after cleanse product. And that didn't clean it well and I had to finish with water and rags. Finally 40 grit flap sand discs for a 13k rpm angle grinder found to work quite well at removing most of the rust, but used up a few expensive discs.
Finally I painted it a 2nd time with the right primer, rustoleoum rusty metal heavy duty oil based primer. And then a coat of rustoleoum knock-off metallic oil paint:
But the boiler is 1000 lbs or so. So I needed some more support. I got three 2" square box tube galvanized that has holes drilled on the inch mark from Mcmaster Carr.
http://www.mcmaster.com/mv1466081869/#catalog/4931T79
Apparently some of these Self Etching Primers for new galvanized are somewhat hazardous to life forms - good thing I was painting outside!
But as described in another thread I need more buoyancy - a third pontoon. So I have been watching my local craigs listing for pontoons/pontoon boats. There is some competition in the market because people use them to make floating docks. I finally got a 20ft Meijer for $400. 100ft down the road after loading we stopped to adjust the straps - this salvage grade boat with mulch for flooring that I just wanted one pontoon from. A guy came out of his front door and said I've been looking for one of those - can I buy it's canopy? $50 straight to your doorstep with delivery as we ripped it off the carpet and throw it onto his front lawn!
Loading the donor boat onto Nyitra's trailer.
Having a fiasco with a West Marine special paint order and Fedex foulup which I will describe in a later post..
-CB