Re: oil burners
Posted: Tue Apr 03, 2012 4:45 pm
First thing you should ask yourself is how much you want to spend on fuel (In the 30+ years my father has run his boat, he has spent a TOTAL of $25 in fuel burning mainly waste motor oil). Also what type of oil do you want to burn as some burners will operate with one type but not the other.
For example: you can burn die-sel, kerosene, waste vegetable oil (WVO), and waste motor oil (WMO) in a steam atomizing burner, but trying to burn anything but kerosene in a vaporizing burner (die-sel can be done, but it is tricky getting the vaporizing coil the right length so as not to heat up the die-sel too much, in turn cracking the fuel and carboning up the element) will result in a plugged vaporizer in short order.
Most 12v automatic burners are not designed to burn anything other than die-sel or home heating oil (kerosene), as their nozzle orifice is usually too small for burning heavier oils such as WVO or WMO. I am sure one could consult with the manufacturer and figure something out.
I have some hands-on experience with all three types of burners, along with burning strictly good "racing" hardwood;
My father's boat has a VFT with a Williams steam atomizing burner gravity fed burning WMO, diesel, WVO, whale oil, peanut oil, whatever. He burns about 2-3gal/hr. It is probably the most forgiving type of oil burning. He starts with wood (doesn't take much, even on a Semple VFT-40), and switches over to oil at about 5-10lbs. With needle valves on the steam and oil, one can get very fine adjustment. The only downside, to me anyway, is the hiss of the steam and the slight water loss. There have been ZERO issues with corrosion. He did have issues with carboning up the burner, but he moved the burner further out of the firebox, and just like Den, he has had no issues since. Whilst running on salt water the water consumption is very little and is easily compensated for with water from the makeup water tank. Fuel is stored in a 9 gallon day tank mounted on the side of the boiler, with additional fuel in 1 gallon windshield washer fluid bottles inside of milk crates (four to a crate) disguised as nice padded seats. When the day tank gets low we just grab some bottles and fill 'er up. It can be a bit tricky in heavy seas.
Old atomizing burners are pretty easy to find, and are quite easy to make. Simple as a piece of 1/4" copper tubing with the end squished flat and nearly shut for the steam side (forming a "fan" of steam), and another piece of 1/4" copper tubing soldered on top with the end hanging just out over and ahead of the steam end for the oil. The oil will dribble out and hit the fan, in turn getting atomized (blown into very fine particles).
My boat has a kerosene vaporizing burner. It is quite quiet in comparison to my father's steam atomizing burner; only a gentle rumble. I burn regular old kerosene (NOT paraffin) and the only issue I initially had when I got my boat was admitting too much fuel upon startup, in turn carboning up my burner twice over a steaming weekend. I have since learned how to initially just barely crack the fuel upon startup and have had no issues since. I have now been steaming for 3 seasons on the same burner without cleanout. I do carry a spare vaporizer coil in case of emergency. The fuel tanks are cylindrical aluminum tanks which are NOT pressurized, fuel is pumped to the burner via an engine mounted displacement pump, burner is controlled by mechanical pressurestat. Kerosene is VERY expensive (about $4.50/gal here right now), so depending on your fuel consumption (I get about 1gal/hr so it's not too bad) it could be tough to justify going this route.
I crewed on the Burma Queen when I was 11 or 12 which had a 12v burner, burning die-sel. It was VERY quiet and very easy to operate; just flip a switch. Unfortunately the power required to run the size of burner necessary to power that 56ft pinnace mandated a sizable generator. In that case it was, an extremely noisy die-sel generator located in the aft of the engine room with no sound insulation; NOT very enjoyable.
There was another boat that attended the B&W steamboat meet that had a much smaller 12v unit on a watertube boiler. As far as I know, he only had 12v battery(ies) and no alternator/generator. He only burned die-sel and it was very quiet. I am not sure of his range running only on battery power.
Die-sel isn't very cheap these days either, and I'm unsure whether the 12v unit would readily burn biodiesel.
All that being said, I would like to try a budget pressure-atomizing burner using a high-pressure conventional die-sel injection pump and die-sel injectors, or a common-rail type of injection pump (steady flow) with a regulator and nozzle to match.
I cannot emphasize enough how important it is to filter your fuel. Choppy seas can stir up crud in your fuel tanks which can in turn clog your fuel lines or, worse yet, your very hot burner. We have been pretty fortunate, usually riding out the hairy conditions, only to have the burner clog up after entering sheltered waters.
For example: you can burn die-sel, kerosene, waste vegetable oil (WVO), and waste motor oil (WMO) in a steam atomizing burner, but trying to burn anything but kerosene in a vaporizing burner (die-sel can be done, but it is tricky getting the vaporizing coil the right length so as not to heat up the die-sel too much, in turn cracking the fuel and carboning up the element) will result in a plugged vaporizer in short order.
Most 12v automatic burners are not designed to burn anything other than die-sel or home heating oil (kerosene), as their nozzle orifice is usually too small for burning heavier oils such as WVO or WMO. I am sure one could consult with the manufacturer and figure something out.
I have some hands-on experience with all three types of burners, along with burning strictly good "racing" hardwood;
My father's boat has a VFT with a Williams steam atomizing burner gravity fed burning WMO, diesel, WVO, whale oil, peanut oil, whatever. He burns about 2-3gal/hr. It is probably the most forgiving type of oil burning. He starts with wood (doesn't take much, even on a Semple VFT-40), and switches over to oil at about 5-10lbs. With needle valves on the steam and oil, one can get very fine adjustment. The only downside, to me anyway, is the hiss of the steam and the slight water loss. There have been ZERO issues with corrosion. He did have issues with carboning up the burner, but he moved the burner further out of the firebox, and just like Den, he has had no issues since. Whilst running on salt water the water consumption is very little and is easily compensated for with water from the makeup water tank. Fuel is stored in a 9 gallon day tank mounted on the side of the boiler, with additional fuel in 1 gallon windshield washer fluid bottles inside of milk crates (four to a crate) disguised as nice padded seats. When the day tank gets low we just grab some bottles and fill 'er up. It can be a bit tricky in heavy seas.
Old atomizing burners are pretty easy to find, and are quite easy to make. Simple as a piece of 1/4" copper tubing with the end squished flat and nearly shut for the steam side (forming a "fan" of steam), and another piece of 1/4" copper tubing soldered on top with the end hanging just out over and ahead of the steam end for the oil. The oil will dribble out and hit the fan, in turn getting atomized (blown into very fine particles).
My boat has a kerosene vaporizing burner. It is quite quiet in comparison to my father's steam atomizing burner; only a gentle rumble. I burn regular old kerosene (NOT paraffin) and the only issue I initially had when I got my boat was admitting too much fuel upon startup, in turn carboning up my burner twice over a steaming weekend. I have since learned how to initially just barely crack the fuel upon startup and have had no issues since. I have now been steaming for 3 seasons on the same burner without cleanout. I do carry a spare vaporizer coil in case of emergency. The fuel tanks are cylindrical aluminum tanks which are NOT pressurized, fuel is pumped to the burner via an engine mounted displacement pump, burner is controlled by mechanical pressurestat. Kerosene is VERY expensive (about $4.50/gal here right now), so depending on your fuel consumption (I get about 1gal/hr so it's not too bad) it could be tough to justify going this route.
I crewed on the Burma Queen when I was 11 or 12 which had a 12v burner, burning die-sel. It was VERY quiet and very easy to operate; just flip a switch. Unfortunately the power required to run the size of burner necessary to power that 56ft pinnace mandated a sizable generator. In that case it was, an extremely noisy die-sel generator located in the aft of the engine room with no sound insulation; NOT very enjoyable.
There was another boat that attended the B&W steamboat meet that had a much smaller 12v unit on a watertube boiler. As far as I know, he only had 12v battery(ies) and no alternator/generator. He only burned die-sel and it was very quiet. I am not sure of his range running only on battery power.
Die-sel isn't very cheap these days either, and I'm unsure whether the 12v unit would readily burn biodiesel.
All that being said, I would like to try a budget pressure-atomizing burner using a high-pressure conventional die-sel injection pump and die-sel injectors, or a common-rail type of injection pump (steady flow) with a regulator and nozzle to match.
I cannot emphasize enough how important it is to filter your fuel. Choppy seas can stir up crud in your fuel tanks which can in turn clog your fuel lines or, worse yet, your very hot burner. We have been pretty fortunate, usually riding out the hairy conditions, only to have the burner clog up after entering sheltered waters.